Transition Figures and Technical Performance: Everything you need to know
Learn in practice how to apply this theory and increase your productive efficiency
Yield control and traceability for dairy products.
"iTrack has been helping me in many ways. I can control the entire dairy product, from the reception of the milk to the packaging, I have yield control to help in decision making, I do quality control and I see non-conformities: everything to act directly in the focus of the problems".
Today, for dairy products, it is very laborious and time-consuming to lift all non-conformities from the milk and process manually.
After determining minimum and maximum margins for each variable, you will be informed every time she escapes from that lane.
The question stops being "what happened?" and becomes "what is happening?", allowing immediate corrective actions.
Have you ever been taken by surprise when an inspector or auditor asked you to test the traceability of your product?
iTrack allows to obtain the ascending traceability: to know all the data of the raw material, to know all the ingredients, yeasts and their respective batches/brands used in each batch of finished product and the places (equipment, chambers, brines) where this product passed through during the process.
More than that, it is possible to get the information instantly by scanning a simple QR code.
For dairy products of 30 thousand l/day, an improvement of 2% of the monthly average yield promotes an average gain of 24 thousand per month.
Yield depends on the potential of milk. iTrack does all the calculations, transition figure and adjusted yield, and displays the value of your yields per batch, per milk line, daily, monthly and product average, quickly and intuitively.
Do you have trouble maintaining an alignment between production and sales?
At iTrack, we know the amount of manufacturing day by day and the maturation time of each product. With this we are able to design the amount of each product available for day to day packaging.
We have a multidisciplinary team and food engineer(s) with experience in the sector.
We experience the routine of your factory and propose a workflow that best suits your dairy.
We trained your entire team and with one week the system is already running in your factory. In addition, we monitor the system and users after deployment to always improve and maximize the use of iTrack.
Consumers are more and more curious every day whether what they are consuming is guaranteed to come from.
iTrack has information from the farm to the supermarket gondula. The dairies can choose what information they want to display for the final customer.
Visualize your performance objectively, from different perspectives. Track your milk yield per day, hour and product, the behavior of milk variables and the process, the difference in packaged yield and production yield.
Manage the losses in the production process in sight
Forecast of products to be packed for any future period
Other systems may require plant adaptations for their operation, or at least a good performance computer to run the system.
All it takes to use iTrack is a computer/tablet with internet access, and nothing else. The journey mapping is done using the machinery of each plant and the training is done in the plant itself.
It is common for traceability and performance solutions to have limited accessibility, with data accessible only within the factory.
You don't have to be at the factory to keep up with production: all you need is access to the Internet. The data is stored in a 100% secure place (cloud), and only authorized people can have access. This is a guarantee against problems in the plant computer.
There are many suppliers who, after implementing the solution and training, no longer have contact with the manufacturer, which is left to their own devices.
We are not merely salesmen, but responsible for the maintenance and operation of iTrack. We will be following the process, with willingness to answer questions and solve problems whenever they appear.
Have you ever thought of getting all the data about a batch of dairy products easily and automatically?
In a world where people increasingly seek information about what they consume, transparency can make a difference.
Article on Innovation Ecosystem: series of discussions held by Stefanini in partnership with Dom Cabral Foundation and Startupi, in this episode addressing the industry vertical.
Article by our director Gustavo Brito about the challenges that the pandemic brings to the industry and what the reality may be from now on.
Matter that addresses the use of automation and data integration in logistics processes, and how this can make a difference.